• 专利附录
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    • 专利摘要:
    An insect growing container (B) whose side walls (21,22,23,24) extend flared so that the bottom (1) and a lower portion of the container can be introduced by the upper face (3) open an identical tray. The tray (B) has ribs (7) extending on an outer face of the side walls (21,22,23,24) to a predetermined distance from the outer face (11) of the bottom (1) less than the height of an opening (6) formed on at least one of the side walls (21,22,23,24). The ribs (7) each comprise a support end on the flange (5) of an identical tray in which the lower portion of the tray (B) is introduced. The tank can be instrumented by sensors for the control and monitoring of insect farming, and form an assembly with a gantry linked to the tank and supporting sensors. The assembly may comprise means of communication, in particular wireless.
    公开号:FR3046333A1
    申请号:FR1563497
    申请日:2015-12-31
    公开日:2017-07-07
    发明作者:Marc Artigue；Fabrice Berro；Cyrille Canitrot；Solene Comparat；Jonchay Thibault Du；Jean-Gabriel Levon；Philippe Manet；Bertrand Rousseau
    申请人:Ynsect SAS；
    IPC主号:
    专利说明:

    The present invention relates to a breeding tank for insects.
    The insects preferentially targeted by the invention are, for example, Coleoptera, Diptera, Lepidoptera, Isoptera, Orthoptera, Hymenoptera, Blattoptera, Hemiptera, Heteroptera, Ephemeroptera and Mecoptera, preferably Coleoptera, Diptera, Orthoptera, Lepidoptera. The tray object of the invention may, for example and non-exhaustively, be adapted to the breeding of Coleoptera belonging to the families of Tenebrionidae, Melolonthidae, Dermestidae, Coccinellidae, Cerambycidae, Carabidae, Buprestidae, Cetoniidae, Dryophthoridae, to all the stages of their development, and the breeding of Diptera belonging to the families of Stratiomyidae, Muscidae, Calliphoridae at their stage of larval development.
    The tray object of the invention is particularly suitable for the breeding of the following beetles: Tenebrio molitor, Alphitobius diaperinus, Zophobas morio, Tenebrio obscurus, Tribolium castaneum and Rhynchophorus ferrugineus, at all stages of their development, and especially to the breeding of Tenebrio molitor (or mealworm sucker), and that of the following Diptera: Hermetia illucens, Musca domestica, Chrysomya megacephala, at their stage of larval development.
    Insects, especially certain species, can be a source of products or raw materials, particularly for animal or human food, or for many other industries.
    Unless otherwise indicated, the term "insect" used in this document refers to any stage of evolution from the egg or egg pod to the adult insect, larvae and pupae.
    In particular, the term "larva" in this document refers to the larval stage of insects.
    The term "nymph" in this context refers to the intermediate stages between the larva and the imago.
    In the same way, the term "egg" also covers an ootheca of dictyoptera.
    Typically, some edible insect species are high in protein. About two thousand species of edible insects have been identified so far, and this number is growing steadily. Many insects can be used to feed terrestrial livestock (mammals, birds ...), farmed fish and aquatic invertebrates, etc. Insects generally convert a large proportion of what they ingest to body weight (notably significantly more than mammals). Indeed, they have a metabolism of poikilothermal organisms that does not require the use of energy to maintain their body temperature. On the other hand, the higher animals, called homeothermic, use a large amount of energy to maintain their body temperature. The domestication of insects for food production is therefore an opportunity vis-à-vis global challenges in nutrition and environmental preservation.
    In addition to the food aspect, insects can be an important resource in many industries. Typically, the insect exoskeleton consists largely of chitin, a known derivative of which is chitosan. The applications of chitin and / or chitosan are numerous: cosmetic (cosmetic composition), medical and pharmaceutical (pharmaceutical composition, treatment of burns, biomaterials, corneal dressings, surgical threads), dietary and food, technical (filtering agent, texturizer, flocculant or adsorbent especially for the filtration and depollution of water), etc. Indeed, chitin and / or chitosan are biocompatible, biodegradable and non-toxic materials. The breeding of insects is thus growing. Some methods and devices relating to such farming have been developed. For example, document WO2014 / 171829 discloses a method and an associated device making it possible to automate the feeding of food into crates or trays for breeding insects. Large-scale and largely automated insect farming requires farmed containers that meet multiple functional criteria including resistance, ability to be driven by automated means, optimization of volume, sanitary compatibility, possibility of food intake or water. The invention thus aims to provide an optimized bin for automated breeding of insects on an industrial scale.
    In order to raise insects on an industrial scale, it is also preferable to be able to control and monitor various parameters of the breeding, such as the growth of insects, their state of health, or the state of their breeding environment. Thus, according to a second aspect of the invention, there is provided a breeding tank equipped to allow monitoring of the breeding.
    According to a first aspect, the invention relates in particular to an insect breeding tank comprising: a solid bottom of generally rectangular shape; Lateral walls extending from the perimeter of the bottom and each comprising an upper edge, said upper edges defining an open upper face of the tray parallel to said bottom, the upper edge of at least one side wall having a notch forming an opening in said side wall; and a flange, parallel to said bottom, extending outwardly of said tank at the upper edges of the side walls.
    The side walls extend from the bottom perimeter in a flared manner so that the bottom and a lower part of the tray can be introduced through the open upper face of an identical tray, and the tray has ribs extending over a external face of the side walls to a predetermined distance from the outer face of the bottom, said ribs each having an end bearing on the edge of an identical tray in which the lower portion of the tray is introduced. The predetermined distance between said ends of each rib and an outer face of the bottom is less than the height of the opening of the at least one of the side walls. The support ribs on the edge of an identical tray on which the tray is stacked allows to control the depth of engagement of a tray in the other. This depth corresponds to the distance between the ends of each rib and the outer face of the bottom of the tray. The interlocking of the trays makes it possible to guarantee good cohesion between the stacked trays, for example with a view to their displacement by an automated device such as a pallet truck, a conveyor belt, or a robot. Control of the interlocking depth makes it possible to maintain an opening or lateral openings of a desired height (initial height less interlocking height) positioned towards the upper face of the tray when trays are stacked. The openings may allow the circulation of air and / or the inputs of food or water into the tanks.
    The total height of the tank, defined by the distance between the outer face of the bottom and the upper open face, may for example be between 100mm and 150mm, and is preferably about 120mm. The opening of the at least one of the side walls may for example have a height of about 49mm.
    The distance between the ends of each rib and the outer face of the bottom may be for example about 14mm.
    In such a breeding tank at least two opposite side walls may each have an opening.
    The rim may extend over the entire upper edge, including (therefore including) along the notch. The flange may comprise several orifices distributed along said flange.
    The rim of the tray may have a substantially rectangular perimeter of about 600mm by 400mm, or about 800mm by 600mm, so that a plurality of said bins is palletizable in two, three or four columns on a standard pallet of 1200mm by 800mm .
    In a rearing tank as previously described, first and second side walls corresponding to long sides of the tray may comprise ribs forming a support on the rim of an identical tray during the stacking of said tray on said identical tray, while third and fourth side walls corresponding to short sides of the tray may have a flat grip area under the flange adapted to clamp the walls and support under the flange of parallel arms of a gripper robot.
    The side walls of the tray may include protrusions facilitating the stacking of said tray on an identical tray by limiting the clearance between the outer walls of the lower part of said tray vis-à-vis the inner wall of an upper portion of said tray identical .
    The rearing tank may comprise an identification chip held in a support provided on a wall of said tank.
    According to a second aspect of the invention, the tank may comprise a first system of temperature sensors, the sensors of said first sensor system being disposed inside said tank near the inner face and distributed at increasing distances from said internal face. For example, the sensors of the first sensor system may be distributed between zero and three centimeters of said internal face.
    The tank may include a carbon dioxide (CO2) sensor positioned on the inner face of the bottom of the tank.
    The tank may include a volatile organic compound (VOC) sensor positioned on the inner face of the bottom of the tank.
    The tray may comprise a second system of relative humidity sensors, the sensors of said second sensor system being disposed inside said tray near the inner face and distributed at increasing distances from said inner face, for example between zero and three centimeters of said inner face.
    The tray may include an acceleration sensor attached to a flexible support on the inner face.
    The tray may include a capacitive sensor configured to measure the permittivity of the air between two conductive plates. The invention also relates to a tray as previously described and a gantry connected to said tray extending inside said tray remote from the inner face of the bottom, said gantry comprising at least one sensor of a parameter of the air or a breeding substrate present in said tray.
    The gantry comprises may comprise at least one non-contact temperature sensor, configured to measure the temperature of the surface of a breeding substrate (S) present in the tray.
    The gantry may include at least one distance sensor configured to measure the distance between said distance sensor and the surface of a breeding substrate present in the tray.
    The gantry may include an ambient air temperature sensor. The gantry can include a relative humidity sensor of the ambient air. The gantry may include a carbon dioxide sensor in the ambient air. The gantry can include a volatile organic compound sensor in the ambient air. The gantry may comprise a speed sensor of an ambient air flow.
    Such an assembly may further comprise a local data collection and processing system and a communication means forming with the sensors an on-board electronic system. The assembly may comprise a battery adapted to the power supply of the on-board electronic system.
    The communication means may be wireless communication means. The use of a tray instrumented by one or different sensors, or an instrumented assembly comprising a tray and a suitable gantry comprising one or more sensors, and where appropriate electronic means suitable for the acquisition, processing and transmission of data, allows automated control and monitoring of insect rearing - even the application of corrective measures - through important parameters, including: ventilation or aeration, food intake and water, the condition of the rearing substrate (eg dry, wet, fermenting / putrefying), the activity rate and growth of the insect population (typically larvae) and the presence of faeces. Other features and advantages of the invention will become apparent in the description below.
    In the accompanying drawings, given by way of non-limiting examples: FIG. 1 is a diagrammatic representation, in a three-dimensional view, of an insect breeding tank according to one embodiment of the invention; - Figure 2 shows schematically the tray of Figure 1 in a side view showing a large side of the tray; - Figure 3 schematically shows the tray of Figure 1 according to the sectional plane AA of Figure 2; - Figure 4 schematically shows two stacked trays, according to the same sectional view as that of Figure 3; - Figure 5 shows a partial view of two stacked trays; - Figure 6 schematically shows some aspects of a tray equipped with sensors for its control; - Figure 7 schematically shows a tray equipped with sensors, according to the sectional plane AA of Figure 2 and Figure 6; - Figure 8 schematically shows an example of detailed architecture of sensors that can equip a tray; FIG. 9 schematically shows a processing and data communication system that can be implemented in a variant of the invention.
    Figures 1, 2 and 3 show schematically an insect breeding tank B according to one embodiment of the invention.
    The rearing tank has a bottom 1 full of rectangular general shape, and four side walls. A first side wall 21 forms a large side of the tray B, a second side wall 22 (opposite the first side wall 21) forms a second large side of the tray B. A third side wall 23 forms a first small side of the tray B, a fourth side wall 24 (opposite the third side wall 23) forms a second small side of the tray B.
    The face opposite the bottom 1 is an upper open face 3 defined by the upper edges of the side walls 21,22,23,24 of the tray B.
    In general, the interior of the tank is generally designated as the volume between the four lateral walls 21, 22, 23, 24, the bottom 1 and the upper face 3 which is open. The outside of the tray corresponds to the areas not included inside the tray B. Thus, the bottom 1 has an outer face 11 and an inner face 12, and each side wall has a flange 5, extending outwardly said tray at the upper edges of the side walls. The rim 5 stiffens the tray and facilitates handling. The flange 5 may have a substantially "L" shape, with a first surface 51 substantially parallel to the bottom 1 of the tray and a second surface 52 substantially parallel to a side wall. Reinforcements 53 connect the flange 5 to the corresponding side wall of the tray B to stiffen the assembly. The flange, in particular its first surface 51 may include through orifices 54 to prevent stagnation of liquid (essentially water) on or under said first surface 51. Typically, tray B is washed and dried upside down , that is to say with the outer face 11 substantially horizontal and directed upwards. In this position, the rim 5 and reinforcements 53 and ribs 7 form cells in which water could stagnate. The flow of water during the drying of a tray subsequent to its washing is facilitated by the orifices 54.
    The upper edge of at least one side wall 21,22,23,24 comprises a notch forming an opening 6 of height H in said side wall, in the upper part of said side wall. In the example shown here, an indentation is present on the upper edge of each of the side walls 21,22,23,24. The notch can be centered on each side wall, and extend over more than half of its length.
    The tray is designed so that it can be stacked on an identical tray, as shown in Figure 4, showing the stack of a first tray B1 on a second tray B2 identical to the first tray B1. To this end, the upper surface 3 open allows the introduction of the bottom 1 and a lower part of an identical tray. An interlocking of the first tray B1 (more precisely a lower part of the first tray B1 having its bottom and a certain height of its side walls 21,22,23,24) is thus formed in an upper part of the second tray B2. In order to allow the introduction of the lower part of the first tray B1 into the upper part of the second tray B2, the side walls extend from the perimeter of the bottom in a flared manner. The internal dimensions of the upper open surface 3 are thus slightly greater than the external dimensions of the bottom 1 of the container, and in particular of its external surface 11.
    The openings 6 of the bins allow the circulation of air, and possibly other functions during the breeding of insects such as the supply of food or water. The openings 6 must remain functional when stacking bins. For this, the interlocking depth of the first tray B1 in the second tray B2 must be controlled.
    The tray B thus has ribs 7 extending on an outer face of the side walls to a predetermined distance from the outer face 11 of the bottom. Each rib 7 each has an end 71. The end 71 is substantially rectilinear and parallel to the bottom 1 of the tray B.
    During the nesting of the first tray B1 in the second tray B2, the end 71 of each rib bears on the rim 5, in particular on its first surface 51. The ribs 7 are positioned so as to bear on the rim 5 outside the indentations of the upper edge of the side walls 21,22,23,24.
    In the example shown here, two ribs 7 are present on the outer face of the first side wall 21 and the outer face of the second side wall 22 (corresponding to the large opposite sides of the tray B).
    Figure 5 is a detail view of the support formed between the end 71 of a rib of the first tray B1 and the rim 5 of the second tray B2. The nesting depth determined by the distance e between the end 71 of the ribs 7 of a tray and the outer face 11 of the bottom 1 of said tray.
    The distance is equal for each rib 7, which ensures the parallelism of funds 1 stacked bins. To facilitate the positioning of the first tray B1 relative to the second tray B2 during stacking, the tray has on its side walls 21,22,23,24 protrusions 8. The protrusions 8 extend vertically, and limit the game between the outer side walls of the first bin B1 and the inner side walls of the second bin B2. The protuberances 8 may have an elongate "water droplet" shape. The protuberances 8 guide the introduction of the first tray 1 into the second tray B2. The game can for example be reduced to 0.2mm at each protrusion 8. A very small clearance between the stacked trays ensures a good centering of a tray compared to other trays of a stack, and therefore a good verticality of the stack, which improves the balance.
    The distance corresponding to the nesting depth is less than the height H of the opening 6. Thus, after nesting the bins, the opening 6 of the lower tray (second tray B2 in Figure 4) retains a functional height h. For example, the functional height h may be between 60% and 80% of the height H, for example 70% (or about 70%) of the height H.
    Although only the stack of two bins is shown, identical bins are stackable so as to form columns comprising, according to the dimensional characteristics of said bins, up to ten, or twenty or even thirty bins, for example eighteen bins.
    In order to be palletized on pallets of standard dimensions (for example pallets of 1200mm by 800mm), the outer dimensions of the tray B (corresponding in practice to those of the perimeter of the flange 5) are advantageously chosen so that the dimensions of the pallet correspond to multiples of the outside dimensions of the bin B.
    For example, in order to be palletized in two columns on a pallet of 1200mm by 800mm tray B may have a rim having a substantially rectangular perimeter of about 800mm by 600mm.
    In order to be palletized in four columns on a pallet of 1200mm by 800mm tray B may have a rim having a substantially rectangular perimeter of about 600mm by 400mm.
    Two columns of 600mm by 400mm bins and a column of 800mm by 600mm bins can also be arranged on a pallet of 1200mm by 800mm.
    To guarantee a sufficient volume of culture in each tank while limiting as much as possible the height, in order to be able to increase as much as possible the amount of insects raised per unit volume, the bins can have the following dimensions: height total HT of a tray B, defined by the distance between the outer face 11 of the bottom 1 and the upper face 3 open, may be between 100mm and 150mm, for example 120mm (or about 120mm); and / or - the height H of the opening 6 or openings 6 of the tray B may be between 30mm and 70mm, for example 49mm (or about 49mm, in particular 50mm); and / or the distance between the ends 71 of each rib 7 and the outer face 11 of the bottom 1 (corresponding to the interlocking depth when two identical trays are stacked) can be between 8 mm and 20 mm, for example 14 mm ( or about 14mm, especially 15mm); - The functional height h of the opening 6 when two trays are nested, which is conditioned by the height H of the opening and the distance between the ends 71 of each rib 7 and the outer face 11 of the bottom 1, can be understood between 20mm and 50mm, and in particular 35mm (or about 35mm) and / or - the flange 5, and in particular its first surface 51, may have a width of between 10mm and 20mm, for example 15mm (or about 15mm). The width of the flange 5 may be constant over the entire upper periphery of the tray (including at the level or the notches forming the opening or openings 6).
    Thus, eighteen 120mm total height bins with a 14mm nesting depth can be stacked without exceeding a height of two meters (which corresponds to a standard height, taking into account the height of a standardized pallet, for storage in a conventional pallet rack structure). The height in the tank allocated to the breeding of insects (between the inner face 12 of the bottom 1 and the bottom of the opening 6) can be 69mm. Lifts insects to a thickness of about 59mm, while maintaining a safety height of about 10mm to prevent insects from coming out of the tray.
    The tray is preferably made of plastic material. In particular, the tray may be made of polypropylene, typically by injection. It gives the tray a rigidity sufficient to withstand the mechanical stresses associated with the stacking of bins and their handling in an automated manner. Polypropylene is also a heat resistant plastic, allowing cleaning with hot water with some detergents without risk of deterioration. It is food grade. It can be tinted. The bins can for example be green, yellow, and orange. Other colors are obviously possible. Optionally, the colors can be used to distinguish the bins according to their contents, for example by affecting a color at a stage of development of insects, or any other category (size of larvae, etc.).
    Such a tank, 120mm high and having a 15mm L-shaped flange bound by reinforcements to the side walls can withstand a load of over 100kg, which is compatible with the stack of 18 cases of breeding insects.
    The bottom 1 of the tray can have a finish giving it an extremely smooth appearance. Such a finish can be obtained by polishing the injection mold of the tray B.
    An especially smooth inner face surface 12 avoids, or at least prevents, the insect eggs from hanging on the microserities of the tray. The walls of the bins do not necessarily have as smooth a surface as the bottom, but are nevertheless smooth enough to prevent insects from hanging on.
    The outer face 11 of the bottom 1 is preferably flat, to facilitate the conveying of the tray B on a belt conveyor. A logo 13 may nevertheless be molded or inlaid on the outer face 12 of the bottom 1.
    The bin B is optimized to be handled, alone or in the form of a column of tanks, by a robot. The third side wall 23 and the fourth side wall 24 which correspond to the short sides of the tray are thus flat (without rib or other protruding element of large size) under the flange 5.
    The presence of the flange 5 allows the introduction of gripping means of a robot between two adjoining adjacent boxes at said flange 5. The width of the rim 5 between the household side walls of two adjacent boxes a gap corresponding to twice the width of said rim. Thus, the tray (which can be the lower tray of a stack of trays) can be manipulated using a gripper robot with two parallel arms.
    The parallel arms of the robot are positioned on either side of the tray to be moved, in contact with the lower flange 5 (bottom of the second surface 52) and optionally under the reinforcements 53, then slightly tightened on the side walls forming the small sides. The tray can be lifted, essentially by the vertical support formed between the parallel arms of the gripper robot and the rim 5. The slight pressure on the walls also makes it possible to hold the tray and to turn it upside down, in order to empty the content. Thus, the contents of a breeding tank can be emptied in various equipment for treating insects, for example for carrying out a breeding operation.
    The tray B may be equipped with a separator element such as a grid (not shown) positioned at the bottom of the tray so as to provide a collection space for the droppings between the bottom 1 and said grid. The grid is configured to allow only the passage of the droppings, and not the substrate and insects (eg larvae). This facilitates the cleaning of the droppings in the bottom of the tank and makes it possible to precisely measure the height of the droppings and larvae separately.
    The tray B may finally include a support 9 for maintaining an identification chip, for example an RFID chip (radio frequency identification, which can be translated by radio-identification). The support 9, and therefore the RFID chip it contains can be centered on one of the long sides of the tray. Thus, when a gripper robot grasps the tray by the small sides as previously detailed, it can simultaneously identify the tray by its RFID chip by means of a dedicated sensor positioned on a structure of the element or gripper of the robot. The tray may include, in the same area, a barcode, for example on the RFID chip. The identification of the tray can thus be carried out via an RFID antenna or a barcode reader, according to the needs or the position of the tray throughout the breeding (especially during breeding operations when the bins are depilated ).
    All angles, internal and external, that the tray presents can be rounded to facilitate cleaning and stacking bins.
    In addition to the identification of the tank, a follow-up and a control of the contents of the tank can be realized in an automated way by providing the tray B with sensors and a suitable communication system.
    A first function of a tray equipped for the control of certain parameters of the breeding can be the control of the ventilation (or aeration) of the tank and its contents. As shown schematically in Figure 6, ventilation, natural or forced using a fan V, or other forced ventilation device. The ventilation of the tray B is ensured by the openings 6 present on some (or all) side walls of the tray B, and which are maintained sufficiently large during the stacking of several bins.
    Ventilation control is performed using sensors that are suitable for measuring carbon dioxide (CO2) and volatile organic compounds (VOC) and relative humidity (RH) concentrations. The sensors form an assembly, an example of which is detailed below, and are distributed between the bottom of the tank and the air flowing over the tank. Measurements that are too high in relation to a predefined threshold of these gases are signs of insufficient ventilation. A significant difference between the concentration of these gases between sensors buried in a rearing substrate that the tank contains and sensors positioned in the air above the rearing substrate reflects a need to maintain the ventilation at least at its location. current level to absorb too much accumulation or gas production in the substrate. A high concentration of gas or VOC may indicate a problem in the substrate (rotting, mold, excessive amount of dead insects, etc.), especially if it is correlated with high relative humidity. In order to measure the CO2 and / or VOC concentrations in the air above the substrate, the tank may be equipped with a gantry P, as shown in FIG. 7. In particular, in FIG. first sensor group GC1 is positioned at the bottom of the tank, a second group of sensor GC2 is positioned on the gantry P. The gantry P is a rigid structure adapted to support sensors and to take support to fix the tray B, for example on its flange 5. The portal P is preferably flexible, in that various sensors can be fixed in various positions. Gantry P can be positioned near an opening 6 of the tank through which ventilation air enters, so that the sensors it carries are interposed in a stream of air entering the tray B.
    In addition to ventilation, many other parameters can be controlled.
    The height measurement (thickness at the bottom of the tank) of the substrate S provides information on the consumption of food, the growth of the insects (in particular the larvae) and the quantification of the excreta in the substrate S. Many substrates have a much higher density. weak than that of larvae and droppings. A supply of food quickly raises the level of material in the tray. Then, when the larvae eat the food, the total level of substrate S material (including larvae, food, droppings) in the tank decreases. Indeed, the volume of larvae and manure produced by the assimilation of food is lower than the volume of food consumed.
    By measuring the level of starting larvae and just after food distribution, it is possible to track changes in food consumption and know when all food has been consumed.
    This monitoring can be performed using an abacus, relating the thickness or the total thickness variation of the substrate S and the amount of excretion and the growth of insects (typically larvae) in the tray. Such an abacus is obtained empirically, and depends on the type of substrate, food, high insects and their stage of evolution.
    This measurement can be performed by a distance sensor fixed in the tray above the crop, that is to say a sensor of the second sensor group GC2.
    The measurement of the relative humidity (RH) within the substrate makes it possible to detect any problem of excessive dryness which requires a water supply. Conversely, a substrate that is too wet, correlated if necessary with a release of VOC, makes it possible to highlight a problem of putrefaction or mold of the substrate.
    On the other hand, when insects have a lot to eat and drink, they are very active. This results in an increase in temperature, CO2 emissions and significant humidity. By measuring the temperature, CO2 concentration and relative humidity, insect activity and food consumption can be monitored. In other words, if the insects consume food there is a higher activity level in the tank than if they do not eat.
    As the activity of insects is not the same throughout their life (for example at different stages of their evolution but also their growth or their age at a stage), the rate of activity correlates with the temporal follow-up Breeding also allows to have information to determine the age or the evolution of the insects in the tank. In addition, monitoring the activity level can detect many events that lower it, such as lack of food or moisture, some diseases. Low activity results in little rise in temperature, release of water and CO 2.
    The amount of excreta in a bin can also be tracked through its influences on several parameters. The faeces are very fine, they accumulate at the bottom of the tank and act as a thermal insulator between the bottom of the tank and insects (typically larvae) that develops in a nutrient part of the substrate.
    The characterization of the thermal gradient from the bottom of the tank (inner face 12) to the upper part of the substrate S makes it possible to determine the amount of drop in the tank. To this end, several temperature sensors of the first sensor group GC1 distributed at different levels from the bottom of the tank can be used to characterize the temperature gradient.
    The presence of droppings will also influence the relative humidity (on which the droppings cause a damping of the variations) and can lead to a release of VOCs.
    The presence of insects, especially larvae, can be detected by a sensor (or set of sensors) capacitive. In particular, electrodes distributed in the bottom and on the walls of the tank can measure the presence of larvae in the substrate. The measurement is made between two conductive plates: the presence of insects (including larvae) increases the permittivity of the air to the electric field which increases the value of the capacity created by the combination of the two plates. Insects, food, and droppings have different permittivities, and exploiting this feature allows them to be detected separately, or to detect their respective proportions in the substrate.
    An acceleration sensor placed in the bottom of the tray, on a flexible support, can directly measure the level of mechanical activity of the larvae, that is to say to quantify their movements.
    The distribution of the sensors between sensors buried in the substrate (first sensor group GC1) and sensors carried by a gantry P (second sensor group CG2) above the rearing substrate also makes it possible to overcome the impact of certain environmental parameters on the measurements. Indeed, the measurements made in the substrate are absolute measurements. However, the environmental parameters (temperature, CO2, HR, ambient VOCs) directly influence the measurements made, whereas it is often the variation with respect to the ambient measurement that is significant of the controlled parameter.
    By combining the measurements of several sets of sensors (buried sensors or distributed in the substrate and sensors positioned in the ambient air just above the substrate), and the measurements of an air movement sensor positioned at above the substrate, it is possible to determine the impact of the environmental parameters on the parameters measured in the substrate.
    Finally, it is possible to identify the real effect of the presence and activity of insects on the measured parameters.
    Figure 8 shows an example of a detailed architecture of sensors that can equip a tray. This is a complete sensor architecture, and some of the sensors described below may be omitted depending on the parameters to be controlled in Tray B.
    The following sensors are placed on the gantry P: • A speed sensor C1 or air flow (measuring for example over a range of 0 to 3 m / s), operating for example on the basis of a hot wire (commonly designated by the English expression "hot wire") which measures the dissipation of energy carried by the air flow; • An integrated temperature and relative humidity sensor C2 (two separate sensors that can alternatively be used) based on MEMS (according to the English acronym for "microelectromechanical systems") which measures the temperature and the relative humidity of the flow of air flowing through the tank. Measuring ranges from 0 to 60 ° C for temperature and from 0 to 100% for RH are appropriate; • Non-contact C3 infrared temperature sensor. It makes it possible to determine the surface temperature of the substrate in the tank by measuring the wavelength of the infrared radiation emitted by the substrate. This sensor is preferably located in the central region of the gantry. It can typically have a measuring range of 0 ° C to 60 ° C; • A second C4 infrared sensor identical to the previous one, which is located on close to a tank wall; • A C5 infrared distance sensor, which measures the height of the substrate in the tank using the flight time of an infrared pulse emitted by the sensor. An ultrasonic distance sensor could be used and would avoid any problem of clogging the cell. This sensor is located in the central region of the gantry. A distance measurement of 0 to 70mm is appropriate for some farms; • A second distance sensor C6, identical to the previous one but located on a wall near the tank, for measuring differences in height of the substrate between the central zone and the edge of the tray, the substrate may have a significant variation in height when it has not yet been homogenized by the movement of the larvae; • A CO2 and, if applicable, C7 integrated temperature sensor, typically based on MEMS technology. This sensor measures the concentration of CO2 (for example from 450ppm to 2000ppm) in the ventilation air entering the tank; • A combined volatile organic compound (VOC) sensor based on C8 MEMS. This sensor measures the concentration of VOC in the ventilation air entering the tank. It can for example measure: the content of CO (eg of Oppm at 500ppm), dihydrogen (eg of Oppm at 500ppm), butane (eg of Oppm at 150ppm), methane (for example of Oppm at 4500ppm), and / or ethanol (eg Oppm at 200ppm).
    The gantry P can also support an electronic acquisition circuit CA, which collects the data of the different sensors equipping said gantry P.
    In the bottom of the tank, buried in the breeding substrate when the tank is in use, are arranged the following sensors: • A C9 CO2 sensor, for example identical to the CO2 sensor present on the gantry. This sensor measures the concentration of CO2 that accumulates in the substrate; • A VOC sensor C10, for example identical to the sensor on the gantry, which measures the concentration of VOC in the substrate; • Integrated temperature and relative humidity sensor C11. This sensor can be identical to the sensor on the gantry to measure these parameters in the substrate, in the same environment as buried gas sensors (CÜ2 and COV).
    In the tray temperature sensors distributed over the height of the substrate (first sensor system C12) can also be provided. One of the sensors may be positioned at the bottom of the tank in contact with the inner face 12. The distribution height is adapted to measure the temperature in the nutrient portion of the substrate, even when there is a maximum allowable quantity of droppings.
    In the tray relative humidity sensors (second sensor system C13) can be provided, and are advantageously protected against liquid water by a gas permeable membrane. Similarly to the temperature sensors of the first sensor system C12, their distribution height is adapted to take measurements in the nutrient portion of the substrate, even when there is droppings at the bottom of the tray.
    If the tray is equipped with a grid (or other separating element between insects and their droppings) at the bottom of the tank, the grid can be based on mass sensors to directly measure the mass of the larvae.
    The sensors implemented can be linked or integrated with one or more electronic cards (called PCB for the English acronym "Printed Circuit Board"). The architecture presented above is only one possible example for an equipped ferry, according to the invention. Equivalent sensors (same function but different measurement technology) can be used successfully, and without departing from the scope of the invention. Other sensors can be added to this architecture, for example an acceleration sensor for measuring the mechanical activity of insects (for example over a range of -2G to + 2G).
    FIG. 9 schematically shows a data processing and communication system CC that can be implemented in a variant of the invention. Thus, the tray B may also include a CT data collection and local processing system which is in interface with the various sensors C (which include the sensors buried in the substrate when the tray is in use, and the sensors carried by the gantry P). The CT data collection and local processing system may be the AC acquisition circuit supported by the gantry P.
    The various sensors buried in the substrate or placed on the gantry P and the associated electronic devices form an on-board electronic system.
    The on-board electronic system is powered by a BAT power source, which can be a battery pack. It has a wireless COM communication means comprising an antenna ANT that can be glued to a wall of the tray B. The signals emitted by the communication means COM can be received by a base station REC.
    Although a unidirectional communication is sufficient for the implementation of a control and monitoring of the breeding of insects in the tank, bidirectional communication can be provided, for example for the calibration of the sensors or the initiation of cycles of tests.
    A wave communication can be used, including a protocol Wi-Fi, Bluetooth, or Zigbee (registered trademarks). A low rate system implementing low frequency radio waves can also be used successfully.
    The data collected at one or more base stations can be consolidated, for a number of tanks for example between 100 and 100000 bins. In particular, the data may be transmitted to a computer system for aggregation and / or processing. The treatment can fulfill many objectives, including the continuous monitoring of certain parameters specific to insect populations, such as the consumption of food, the state of growth and health of individuals. This information can be used directly to trigger an operation, such as feeding or harvesting on a bin. Indirectly, this data processing also makes it possible to know the state of the atmospheric control systems, such as air conditioning, ventilation and air treatment in specific places. Continuous monitoring of insect populations can be used to detect abnormalities, such as behavioral changes that are characteristic of a variation in the health status of a population, allowing early diagnosis of possible biological contaminations and prevention of their spread. It can also be used to detect unusual temperatures or humidities that can negatively affect the health of insects.
    The data can be aggregated for the determination of a general state of all or part of the production and the prediction of future states, the control and the statistical consolidation of the breeding, the general monitoring of the production. They also make it possible to establish a statistical map of the differences in temperature, humidity and air flows in different areas of the farm. Finally, they can be used for optimization of production processes.
    In large-scale insect farming, instrumented trays as previously described may be employed in a variety of ways. All the tanks of the breeding can be instrumented. The entire insect population of the farm can be controlled and monitored in an automated way, and remotely. Alternatively, only a few tanks of the farm are instrumented. The autonomous measuring bins (ie the instrumented bins) provide in this case an estimation of the state and the parameters of the breeding for other tanks of the breeding, supposing that the conditions in which the non-equipped bins are located are close to those of the measuring bins considered. Alternatively, the bins are not an integral part of the breeding, but are placed in conditions similar to those of the breeding. In this case, the measuring bins provide an estimate of the values of the parameters of the farm. Other uses of such instrumented trays are conceivable (for example a control or a follow-up in response to a particular event during the breeding, the development of a disease, a mushroom in the breeding, etc.) .
    It is thus proposed firstly in the invention a tray optimized for the breeding of insects, including tenebrion miller, from the egg to the adult state, in an industrial and automated context. The tray proposed in the invention is optimized for a controlled stack allowing a good interlocking of the bins and their movement, unstacking, stacking, etc. by automated means. Controlled stacking of bins also makes it possible to maintain functional lateral openings for the supply of water, food, or the observation of insects by automated means. According to certain variants of the invention, the dimensions of the tank allow the optimization of the amount of insects raised compared to the volume available for breeding. On the other hand, such a tray instrumented by different sensors (particularly by the use of a gantry adapted for some of said sensors) and where appropriate electronic means suitable for the acquisition, processing and transmission of the parameters of breeding, allows the constitution of an autonomous measuring tank. The tray then has a set of sensors placed at different locations of said tray. The measurements taken by these sensors make it possible to control the population of insects present in the instrumented tray. They allow to follow and to control for example: the ventilation or the aeration of the culture, the supply of food and water, the state of the rearing substrate (for example: dry, wet, in fermentation / putrefaction ), the activity rate and the growth of the insect population (typically larvae) and the presence of excreta.
    权利要求:
    Claims (20)
    [1" id="c-fr-0001]
    1. Insect raising tank comprising: • a bottom (1) full of rectangular general shape; Lateral walls (21,22,23,24) extending from the perimeter of the bottom (1) and each comprising an upper edge, said upper edges defining an upper open face (3) of the tray (B) parallel to said bottom (T); the upper edge of at least one side wall (21,22,23,24) having a notch forming an opening (6) in said side wall (21,22,23,24); and a flange (5) parallel to said bottom (1); extending outwardly of said tray (B) at the upper edges of the sidewalls (21,22,23,24); characterized in that the side walls (21,22,23,24) extend from the bottom perimeter (1) in a flared manner so that the bottom (1) and a lower part of the tray can be introduced through the face. upper (3) open an identical tray, and in that the tray (B) has ribs (7) extending on an outer face of the side walls (21,22,23,24) to a distance (e) predetermined from the outer face (11) of the bottom (1), said ribs (7) each having an end (71) forming a bearing on the rim (5) of an identical tray in which the lower part of the tray ( B) is introduced, said predetermined distance (e) between said ends of each rib (7) and an outer face (11) of the bottom (1) being lower than the height (H) of the opening (6) of the at least one of the side walls (21,22,23,24).
    [2" id="c-fr-0002]
    2. Insect raising tank according to claim 1, whose total height (HT), defined by the distance between the outer face (11) of the bottom (1) and the upper face (3) open, is between 100mm and 150mm, which is preferably about 120mm.
    [3" id="c-fr-0003]
    An insect growing tray according to claim 1 or claim 2, wherein: the opening (6) of the at least one of the side walls (21,22,23,24) has a height of about 49mm; and / or - the distance between the ends of each rib (7) and the outer face (11) of the bottom (1) is about 14mm.
    [4" id="c-fr-0004]
    An insect growing tray according to any one of the preceding claims, wherein at least two opposite side walls each have an opening (6).
    [5" id="c-fr-0005]
    5. Insect raising tank according to any one of the preceding claims, wherein the flange (5) extends over the entire upper edge, especially along the notch.
    [6" id="c-fr-0006]
    6. Insect raising tray according to any one of the preceding claims, wherein the flange (5) has a plurality of orifices (54) distributed along said flange (5).
    [7" id="c-fr-0007]
    Breeding tank according to any one of the preceding claims, in which the rim (6) has a substantially rectangular perimeter of approximately 600 mm by 400 mm, or approximately 800 mm by 600 mm, so that a plurality of said bins is palletizable in two, three or four columns on a standard pallet of 1200mm by 800mm.
    [8" id="c-fr-0008]
    8. Breeding tray according to any one of the preceding claims, wherein first and second side walls (21,22) corresponding to the long sides of the tray (B) comprise ribs (7) forming a support on the rim ( 5) of an identical tray during the stacking of said tray on said identical tray, while third and fourth side walls (23,24) corresponding to the short sides of the tray (B) have a flat gripping area under the flange (5) adapted to clamp the walls and support under the flange (5) of parallel arms of a gripper robot.
    [9" id="c-fr-0009]
    9. Breeding tray according to any one of the preceding claims, wherein the side walls (21,22,23,24) comprise excrescences (8) facilitating the stacking of said tray on an identical tray by limiting the clearance between the outer walls of the lower portion of said tray vis-à-vis the inner wall of an upper portion of said tank identical.
    [10" id="c-fr-0010]
    10. Breeding tray according to any one of the preceding claims comprising an identification chip held in a support (9) provided on a wall of said tray (B).
    [11" id="c-fr-0011]
    11. Tray according to one of the preceding claims, comprising a system of temperature sensors, the sensors of said temperature sensor system being disposed inside said tray near the inner face (12) of the bottom of the tray (B ) and distributed at increasing distances from said inner face (12), for example between zero and three centimeters of said inner face.
    [12" id="c-fr-0012]
    12. Tray according to any one of the preceding claims, comprising: - a carbon dioxide (CO2) sensor positioned on the inner face 12 of the bottom of the tray (B); and / or - a volatile organic compound (VOC) sensor positioned on the internal face (12) of the bottom of the tank (B).
    [13" id="c-fr-0013]
    13. Tank according to any one of the preceding claims, comprising relative humidity sensor system, the sensors of said relative humidity sensor system being disposed inside said tank near the inner face (12) of the bottom the tray (B) and distributed at increasing distances from said inner face (12), for example between zero and three centimeters of said inner face.
    [14" id="c-fr-0014]
    14. Tray according to any one of the preceding claims, comprising: - an acceleration sensor fixed to a flexible support to the inner face (12) of the bottom of the tray (B); and / or - a capacitive sensor configured to measure the permittivity of the air between two conductive plates.
    [15" id="c-fr-0015]
    15. An assembly comprising a tray according to any one of the preceding claims and a gantry connected to said tray (B) extending inside said tray (B) away from the inner face (12) of the bottom (1), said gantry comprising at least one sensor of a parameter of the air or a breeding substrate present in said tray (B).
    [16" id="c-fr-0016]
    16. The assembly of claim 15, wherein the gantry comprises: - at least one non-contact temperature sensor, configured to measure the temperature of the surface of a breeding substrate (S) present in the tray (B); and / or - at least one distance sensor configured to measure the distance between said distance sensor and the surface of a breeding substrate (S) present in the tray (B).
    [17" id="c-fr-0017]
    17. The assembly of claim 15 or claim 16, wherein the gantry comprises: an ambient air temperature sensor; and / or - a relative humidity sensor of the ambient air; and / or - a carbon dioxide sensor in the ambient air; and / or - a volatile organic compound sensor in the ambient air; and / or - a speed sensor of an ambient air flow.
    [18" id="c-fr-0018]
    18. An assembly according to any one of claims 15 to 17, said assembly further comprising a data collection and local processing (CT) system and a communication means (COM) forming with the sensors an on-board electronic system.
    [19" id="c-fr-0019]
    19. The assembly of claim 18, comprising a battery adapted to the power of the on-board electronic system.
    [20" id="c-fr-0020]
    20. The assembly of claim 18 or claim 19, wherein the communication means are wireless communication means.
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    同族专利:
    公开号 | 公开日
    FR3046333B1|2019-06-28|
    引用文献:
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    法律状态:
    2016-12-26| PLFP| Fee payment|Year of fee payment: 2 |
    2017-07-07| PLSC| Publication of the preliminary search report|Effective date: 20170707 |
    2017-12-21| PLFP| Fee payment|Year of fee payment: 3 |
    2019-12-04| PLFP| Fee payment|Year of fee payment: 5 |
    2020-12-28| PLFP| Fee payment|Year of fee payment: 6 |
    2021-12-29| PLFP| Fee payment|Year of fee payment: 7 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1563497A|FR3046333B1|2015-12-31|2015-12-31|INSECT BREEDING BIN AND ASSOCIATED ASSEMBLY|
    FR1563497|2015-12-31|FR1563497A| FR3046333B1|2015-12-31|2015-12-31|INSECT BREEDING BIN AND ASSOCIATED ASSEMBLY|
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